R & D
In the field of agitation for industrial procedures, it is necessary to have experience and knowledge directed towards the paths of innovation and technology, that is, through permanent research. Therefore, our team of specialists is committed to developing products with the highest quality and functionality standards.
For this reason, at Autmix Flow, we carry out theory, practice, systematizations, fluid dynamics simulations, and studies based on the scientific method. This allows us to obtain clarity and security in each agitation and mixing task: from the simplest to the most complex.
In this way, we use precise methods to reinvent mixers through the Research and Development (R&D) area. Know the stages.
R&D research stages
1. Identification of opportunity areas
We detect and analyze specific opportunity areas in the agitation processes for their resolution.
2. Collection of information
Our interdisciplinary team of experts collects information to understand the situation and develop the project.
3. Discussion of ideas
We exchange ideas, problem hypotheses, challenges and discuss solutions. This stage is where we select the appropriate technological tools for each situation.
4. Elaboration of 3D models
We develop 3D models of the system to be evaluated, which allows us to explore results according to the different physical characteristics.
5. Mesh generation
We perform the meshing of the 3D models to obtain a finite number of elements and to be able to execute the number of calculations necessary in the simulation.
6. Development of the simulation
Process simulation: We develop and monitor the experimental test to obtain the necessary values in the study, such as power consumption, flow speed, and force on the impeller, among others.
7. Analysis of results
After completing the simulation, we analyze the data and make the necessary adjustments until we obtain satisfactory results.
8. Implementation of the proposed solution
After having gone through all the stages of the research process and based on the results obtained, it is time to implement the solution.
Agitation software
With the continuous development of tools in charge of the R&D research team, we generate adaptations to the agitators, products, and ad hoc profiles for the progressive advancement of the industry. Thus, through these tools for internal use, we plan, verify and design our equipment.
Through innovation and the creation of software specialized in the research process —through the digitization of data and the use of algorithms capable of performing mathematical calculations quickly— we improve and obtain, with greater accuracy, the projections of the processes.
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Advantages
Facilitate the design process.
Streamline customer service.
Guarantee quality and eliminate human errors.
Verify the reliability of the equipment.
Identify the agitation parameters and ratios.
Evolution and constant development
Our specialized software is constantly evolving. Thus, we remain a benchmark in fluid dynamics research for industrial agitation and mixing procedures.
Simulations in CFD and FEA
Using highly developed software, we perform simulations, that is, the recreation of the agitation and mixing processes. With this, hypotheses can be verified or ruled out, or solve mathematical operations that describe the behavior of the agitators using numerical analysis methods.
In R&D, we obtain a version that is close and the closest to the reality of the operation of the equipment before its construction to know if it adapts to the requirements requested by the client following the material conditions of the processes to be carried out. Develop. To do this, we use two software to perform agitation and mixing simulations: CFD and FEA. Next, we will explain in detail.
Computational Fluid Dynamics (CFD)
Computational Fluid Dynamics —CFD, for its acronym in English— is designed to simulate fluid behavior, heat transfer, and mass.
Through CFD, it is possible to carry out millions of mathematical calculations to solve the needs concerning various processes and their reaction during the agitation or mixing phases, obtaining an accurate, fast result with a minimum error percentage.
Simulation in Finite Elements Analysis (FEA)
Another of the tools used for simulation in the design of agitators is Finite Elements Analysis (FEA, for its acronym in English or its translation into Spanish: Finite Element Analysis). This development allows us to analyze each of the components of the agitator or impeller to have a clearer idea of how the elements react to the processes that will be submitted.
The objective: Have accurate predictions of its effects, such as mechanical stress, fatigue, critical speed, and component bending, among others. Based on these results, we can identify the safety and guarantee the equipment before manufacturing the devices.
Mathematical models
By carrying out the simulations mentioned above, we have an accurate graphic reference of the operation of the agitator during a given process. In addition, it provides us with the necessary parameters for the agitation task. The R&D department uses the said information to carry out the methodological process based on the scientific method and, thus, generate the mathematical model of the agitation equipment.
On the other hand, having the model's availability, it is possible to verify the functionality of the equipment. Firstly, by meeting the client's needs and, secondly, by following the strictest international standards. In the same way, our group of experts uses these tools to find areas of opportunity in each industrial agitator or impeller and seek constant improvement.
Finally, we must emphasize that mathematical models are necessary for developing new equipment.
