Industrial compact agitators: know the main features

Synchronism CT(F) compact agitator

Let's begin with the smallest series, Synchronism CT(F), which does not require a speed reducer. This series offers options with both electric and pneumatic motors. The first one can reach an angular speed of 1 500 rpm (50Hz) and 1 8000 rpm (60 Hz), capable of generating mixed flow with high turbulence due to its elevated revolutions.

Then, we have the pneumatic one, also known as air-driven mixer, this version is suitable for operation in environments without electrical power.

Both options are particularly beneficial for processes conducted in explosive or risky conditions. Its synchronized speed ensures the shaft and motor rotate at the same velocity, so this is a high-precision mixing equipment.

For the best performance, this agitator must be mounted vertically and off-center to prevent vortex formation.

Application for the compact pneumatic agitator Synchronism CT(F):

• Homogenization in small batches.
• Pre-mixing and preparation of micro-ingredients.
• Processing of CIP solutions.
• Mixing reagents in laboratories.
• Rapid powder dissolution.
• Production of fine emulsions and dispersions.

This model can handle products with varying viscosities, depending on the impeller used. For instance, with a Cowles impeller, it can effectively work with high-density fluids.

Also, it's possible to increase the shaft length without imposing mechanical stress on the motor by adding a tower or lantern. This configuration also allows the agitator to be equipped with a second impeller, such as Gama profile, enhancing versatility for different applications.

Compact agitator with gearbox CT(R)

Next, we’ll review the most powerful compact unit, designed for flexible use and demanding industrial processes. With a robust design and integrated speed reducer. It is the ideal choice for reliable and complex processes, such as suspension, dissolution, and chemical reactions.

This is the most versatile compact mixer in the series, offering a broad impeller compatibility.

Equipped with a reducer, this model provides precision and consistency in speed. Its high torque output makes it indispensable for highly precise industrial processes. The reducer enhances performance by allowing the use of more efficient impellers, such as Sabre, Nabla or Stokes axial profiles.

This compact agitator, compared to the larger agitators, has the advantage of cost-effectiveness in the long run due to its smaller motor and reducer configuration. Also, the reducer ensures a perfect combination of power, speed, and high durability. This design supports operations involving delicate materials or complex dense mixtures.

Applications of the Gearbox CT(R) agitator:

• Food products such as syrups, pastes, or high-viscosity items.
• Cosmetics suspensions, creams, or gels.
• Reaction mixtures or polymer manufacturing.
• Flocculation, coagulation, or sludge mixing operations.

While the CT(R) excels in industrial applications, it also handles tasks typically entrusted to Inter RT(N) and RT(G), Autmix’s larger and more robust models. These include sugar processing, mineral recovery, water treatment, and other demanding operations albeit in smaller volumes.

Some impeller functionalities include axial profiles, like Sabre, Nabla or Stokes, improve flow rate and energy consumption, particularly useful for solid suspension tasks. With Cowles profile, excels in dispersions, using the reducer to integrate a secondary impeller for combined flow patterns. Finally, with Rushton profile, this compact agitator is ideal for dispersing solid particles and gases. Enhancing the efficiency of mixing operations.

The CT(R) compact agitator stands out as a highly versatile and efficient solution, bridging the gap between compact design and industrial-grade performance.

Compact agitator IBC Mounting CT(I)

Now is the time to review these agitators that are needed when product transportation or mobility are the aim. Designed for movement without interruptions, the CT(I) IBC mounting agitator is ideal for application where mobility and flexibility are essential. This equipment is particularly useful for companies handling batch processes or multiple formulations.

To start with, it is important to mention that agitation in tote containers needs to be quick and efficient in processes like homogenization, or solid suspension, especially for small volumes.

Its stable mounting ensures a firm attachment to tanks, cutting vibrations that could compromise process efficiency. About its installation, the foldable axial turbine with four blades is adaptable to small openings by staying folded, automatically unfolding as rotation begins due to centrifugal force. Another advantage is the design for quick mounting and disassembly, easing use in dynamic environments or batch processing.

Application of CT(I) IBC mounting

• Mixing oils, syrups, or low-viscosity liquids.
• Light suspensions, detergent solutions, or liquid fertilizers.
• Liquid bases or emulsions in cosmetic products.
• Mixing flocculant agents for specific processes.

These compact agitators are geared towards mixing stored products, including pre-mixers, ensuring homogeneous quality in the final product. This mixer is a practical solution for operations requiring mobility and precise results.

Hygienic design available for the compact agitator series

Hygienic design aims to ease and maximize cleanliness in industrial processes, in this case, in agitation. With this in mind, Autmix compact agitators are reliable and 3-A certified, which supports principles such as:

• Alignment and continuity to avoid dirt build-up.
• Smooth, non-porous surfaces to resist chipping or other difficulties.
• Sealed joints to prevent dirt from entering the interior.
• Rounded edges to drop hard-to-reach corners.
• Easy to assemble, disassemble parts or that keep all joints sealed.

Modular and serial manufacturing of compact industrial agitators

As we’ve seen, compact agitators are highly versatile and play a vital role in many processes, with vast projects relying on efficient, durable equipment that improves entire production lines.

Customization is key to meeting specific projects goals. However, what are your options when you urgently need a mixing solution? Or when you’re already well-acquainted with the strengths pr enhancement of your operation?

In response, we offer modular agitators, each part of a compact industrial agitator is batch-produced with standardized features, allowing for quicker adaptation to your project needs. This ensures that you can implement an efficient solution at your facility while receiving help from competitive advantages, such as:

• Reduced operational costs.
• Consistent performance.
• Faster delivery times.
• Flexibility in replacements.
• Constantly evolving technology.

At Autmix, we offer a wide range of compact industrial agitators as well as larger models for more robust processes. Contact a specialist or continue exploring our Mixing Solutions.